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Star Trace Private Ltd, Chennai

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Magnetizer And Magnetic Devices

We manufacture magnetizer and magnetizing devices likeimpulse magnetizer, magnetic sweepers, magnetic sheet fanner, magnetic pulleys, magnetic devices, magnets measuring devices, magnetic rotary grates, demagnetizers, grate magnets, bullet magnets, drawer magnets, hump magnets, plate magnets and barrel magnets.

Impulse Magnetizer

Impulse Magnetizer

Impulse magnetizers with magnetization fixtures made to customer's specifications to magnetize, demagnetize and calibrate magnet systems, for example in electro motors, loudspeakers, sensors etc.

  • 2000 Volt max. Voltage
  • 10000 Ws Energy
  • 25,000 A max. current
  • Siemens PLC
  • Digital operator panel
  • Digital voltage setting
  • 1 V accuracy
  • Analog voltage monitor
  • Fixture temperature  monitor
  • Built-in current monitor
  • Compact design
  • Single shift 1 year warranty

Operation of impulse magnetizer equipment in a 24 hour / seven day a week industrial environment requires only the best design and components.

Our goal is to be invisible! No problems or concerns with this machine. We use a 2000 Volt magnetization technique. The combination of 2000 V with medium capacitors allows for moderate magnetization impulses. This gives more magnetization field in the magnets with lower losses in the steel. Its maximum energy of 10000 Ws meets a wide range of magnetization tasks.

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Magnetic Sweepers

Magnetic Sweepers

We are highly established manufacturer and supplier of the finest quality magnetic sweepers, which clear important traffic areas of dangerous scrap iron and decrease the risk of costly flat tires or personal injury. We manufacture and distribute of powerful magnetic sweepers for any size job. Push type models clear airless and walkways with 12" - 36" sweeping widths, available with or without easy load release. Hang type sweepers (18" to 96" models) attach to trucks of fork lifts and will lift a 3 ½”.

Long 16 penny nail from 5" off the ground! Our 72" and 96" Trailer type magnetic sweepers tackle the really big jobs-roads, parking lots, runways and more. All models feature strong permanent magnetism, quality construction and operate on paved or unpaved surfaces. Star Trace is the best source for Magnetic Sweepers. These highly quality permanent magnetic sweepers is available at very cost-effective prices to gratify the customers.

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Magnetic Sheet Fanner

Magnetic Sheet Fanner

Star Trace magnetic sheet fanners are designed to cut down cost and redouble safety when these tacking steel sheet stock. Our high quality constant powerful magnetic field automatically separates the sheets. As fast as the top sheet is removed, the next sheet instantly moves up. The operator quickly, safely and successfully handles one sheet at a time –no longer is prying of sticky, oily, pre-finished or polished sheets necessary. Also eliminated are die damaging due to double sheets.

These excellent quality magnetic sheet fanner handle steel sheets of almost any length, width or shape. For Maximum effectiveness, locate the separator at corner (s) of large sheets and in the center of the width or length on smaller sheets. Separators positioned opposite each other on small sheets will actually float the sheets. The magnetic sheets near the top of the stack separate instantly from a ¾’ to1½’ gap, depending on sheet thickness size. As soon as the sheets are removed from the separator, they are no longer magnetized.

Specifications:

Extra Light Duty Light Duty Medium Duty
Part Part
A B C No. A B C No. A B C
STR05 5 3-3/16 15/16 ST05 5 4-3/16 1-15/16 S09 9 6-3/16 2-11/16
STR07 7 3-3/16 15/16 ST07 7 4-3/16 1-15/16 S12 12 6-3/16 2-11/16
STR09 9 3-3/16 15/16 ST09 9 4-3/16 1-15/16 S15 15 6-3/16 2-11/16
STR12 12 3-3/16 15/16 ST12 12 4-3/16 1-15/16 S18 18 6-3/16 2-11/16
STR15 15 3-3/16 15/16 ST15 15 4-3/16 1-15/16 S21 21 6-3/16 2-11/16

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Magnetic Pulleys

Magnetic Pulleys

Our range of magnetic pulleys are mainly used as head pulleys in belt continuous and automatic removal of tramp metal from material flow. As the tramp metal contaminated material comes within the pulley’s magnetic field, the ferrous tramp gets attracted and is held to e belt till it reaches the underside. The cleaned and non-magnetic material gets discharged over the magnetic pulleys in a vertical drop. The encompassing array of our powerful permanent magnet separation pulleys meet the specific size and installation needs of most conveyor system applications. Our permanent magnet pulleys provide effective solutions for metal removal and are provided in four different hub styles such as:

  • Extended hubs
  • Flush hubs
  • Recessed hubs
  • With no hubs

Special Features:

  • 304 SS Faces
  • Removable MS shaft
  • Four hub styles
  • Flat Face
  • Key way & set screws

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Magnetic Rotary Grates

Magnetic Rotary Grates


Star Trace is quality conscious company engaged in manufacturing and supplying magnetic rotary grates, which are highly suitable for dusty installation where an enclosed system is necessary. The slowly rotating tube circuit will catch unwanted or damaging tramp iron and prevent bridging of sticky or powdery materials like flour or com starch. High quality magnetic rotary grates are reliable, durable, high performing and available at highly affordable prices. We are supported by qualified and experienced professionals and backed by advanced manufacturing units, which help us in offering quality products for complete satisfaction of customers.

Features:

  • Choice of mild steel or stainless steel housing
  • Available with or without 16 RPM gear motor drive
  • Flanged housing for easy installation
  • Large access panel doubles as cleanout shelf to prevent ferrous material from re entering the systems
  • Also available with 8000 Rare Earth magnetic circuit for the removal of fine or weekly magnetic metals
  • Specialty designs available with removable tube assemblies for easy cleaning

Frequency of cleaning is determined by the amount of ferrous contamination in the product. The cleaning cycle should prevent the excessive accumulation of ferrous material on the tube magnets.

Dimensions:

DIAMETER A B C D
In m m In m m In m m In m m In m m
12 305 24 610 14 356 10/01/08 257 14 356
16 406 28 711 18 457 12/01/08 308 16 406
22 559 32 813 24 610 15-1/8 384 19 483

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Industrial Demagnetizer

Industrial Demagnetizer

A well-known company entered in the field of demagnetizer manufacturing industry to offer better-quality metal demagnetizer at highly customized price. The primary target of Star Trace is to give maximum satisfaction to the customers by manufacturing and supplying the finest quality electric demagnetizer . These Industrial demagnetizers are made from supreme quality raw materials and by well-educated and highly skilled professionals to facilitate durability and performance of products.

Features:

  • Super efficiency in demagnetizing and magnetizing; suitable for any kinds of metals.
  • Merely using tools to pass through or move into a tunnel will cause a good effect.
  • Suitable for planned automatic process; be adapted for delivery belts to proceed in order to increase productivity.
  • Suitable for large production of component spare parts, attachments, tools, etc.
  • Suitable for hand manual tools, etc. for filling magnetism.
  • Attached a fan inside for dissipating heat.

Plate Type Demagnetizer:

Features:

  • Suitable for general component spare parts, attachments, tools, etc. For fixed way demagnetization.
  • After operating by 20 mins, it must be turned off for 20 mins.
  • Automatic Temperature Protection : When temperature reaches to the setting point, the power will be off automatically, and then it will

Model -59:


Suitable for long time use can be used continuously with design of double coil inside to avoid heat

Model 200:

Features:

  • Suitable for general component spare parts, attachments, tools, etc, for fixed way demagnetization.
  • Suitable for longtime use and can applied continuously for 24 hours.
  • With the design of double coils inside

Model 280:


Features:

  • Suitable for large production of component spare parts, attachments, tools, etc. for fixed way demagnetization.
  • Suitable for longtime use and can be used continuously for 24 hours.
  • Be adapted for delivery belts to precede automatic demagnetization.
  • Use for wide range: very effective.
  • Attached a fan inside for dissipating heat

Note: Technical data and specification subject to change. Special demagnetizer can be made on the request of customers; they have to just us their technical data and application, required for our engineers.

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Magnets Measuring Devices

Magnets Measuring Devices

Digital Gauss Meter( Table Top Type ) Model S – 20:
It is a low cost digital table top instrument used for measuring D.C. magnetic fields. This model has a built in calibration facility ensuring a quick check of calibration. The controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket takes make the instrument light in weight and portable. LED display gives direct reading with 1 Gauss resolution on the 2k range and 10 Gauss resolution on the 20 K range. The unit is supplied with a Calibrated transverse Hall Probe of 50 mmx 1.5mm with the actual sensing area of 1 sq.mm from the tip.

Digital Flux Meter Model STFM-110:
Electronic fluxmeter measures magnetic flux cut a search coil and is widely used for general magnetic measurements such as magnetising force of permanent magnets. Flux of magnetic circuits in various type of electrical equipments, stay flux detection end voltage integration.

Gauss Meter (Hand Held Type) STR Model S - 20B:
STR Model S – 20B is a low cost digital Hand Held instrument for measurement of d. c. magnetic fields is using Hall Probes. It has two ranges 20 K Gauss. A built in calibration facility ensures quick check of calibration. All the controls are mounted on the front panel and are clearly designed. An attractive plastic cabinet with carrying cum tilt bracket takes make the instrument light in weight and portable. LED display gives direct reading with 1 Gauss resolution on the 2k range and 10 Gauss resolution on the 20 K range. The unit is supplied with a Calibrated transverse Hall Probe of 50 mm x 1.5 mm with the actual sensing area of 1 sq. mm from the tip.

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Grate Magnets

Grate Magnets

We, at Star Trace are highly committed manufacturer and exporter of grate magnets. Our range of grate magnets is highly reliable, durable and available at reasonable prices for complete satisfaction of customers. These top-class grate magnets are made from using refined quality raw material to ensure quality of products. Our company is backed by modern manufacturing site and proficient professional which helps us in manufacturing and supplying good quality products.

Round Tube Constructions:

Round grate magnets feature rolled stainless steel construction with solid stainless steel and plugs that have 1/4-20 tapped mounting holes. This ensures the rugged performance and safe operation of lml tubes.

Features:

1/8” Thick by 2” wide stainless steel stringers 1” Diameter stainless steel magnetic tube Tubes on 2” centers
 
Options:

  • Custom sizes and designs
  • Sanitary construction
  • Three styles of diverters available
  • Customer specified tube spacing
  • When selecting “A” or “B” style diverters consult the factory for additional costs

Square Tube Construction:
Seam welded construction. Two 1/4-20 tapped holes are provided on each end for easy installation.

Note:
Technical data specification subject to change grate magnets can be made on the request of clients, they have to just send us their technical data and application, required for our engineers.

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Bullet Magnets

Bullet Magnets

We, Star Trace are renowned manufacturer and supplier of the highest quality bullet magnets, which is easily installed with compression type couplings and is available in sizes ranging from 3” to 6” diameters. Rare earth bullet magnets provide an exceptionally powerful magnetic field to capture fine particles previously unattainable. It is easily cleaned by opening the hinged door to remove the magnet from the line. Once the magnet is away from the line a quick pull on the magnet element allows all captured tramp metal to fall off.

Aerodynamically shaped with a solid stainless steel nose cone, the flow through design of the round bullet magnets allows the magnet to be used anywhere in a pneumatic line system. It can be used ahead of processing equipment and bulk load out to assure product purity and protect machinery from tramp metal damage.

The nose cone diverter and magnet assembly of the Bullet is designed to maintain a balanced flow through the housing thereby maintaining uniform velocity in line flow. Ideal for dilute phase systems, typical Bullet Magnet applications include: movement of powder and granular flour, chemical, plastic, food stuff, pharmaceutical and mineral materials.

Note: Technical data and specification subject to change. Special bullet magnets can be made on request of customers they have to just send their technical data and application, required for our engineers.

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Drawer Magnets

Drawer Magnets

We are quality conscious company engaged in manufacturing and supplying superior quality heavy duty drawer magnets. These standard drawer magnets are developed and manufactured using the best quality raw materials and by proficient professional to ensure complete satisfaction of customers. Our range of drawer magnets offer best performance to the customers and available at market leading prices to suit budgets of customers.

Drawer - In - Housing (EZ-Cleaning):

Benefits:


  • Improve Product Purity
  • Product Processing Equipment from
  • Ferrous Metal Damage

Introduction:

Drawer-in-housings are designed and developed for ferrous metal separation in a wide variety of dry processing applications. The main body of the housing consists of a row, or most commonly rows, of round magnetic tubes that are assembled into drawers. Each row of magnetic tubes is aligned on alternating centers from the row directly above or below it. As product flows into the top of the housing, it is forced to cascade in a zigzag pattern from row to row over the magnetic tubes. This cascading effect ensures maximum tramp metal capture since the product comes in direct and repeated contact with a magnet as it travels through the housing. As ferrous metal passes through the magnetic field, it is held to the tubes and separated from the products. The metal must now be cleaned from the tubes on a regular basis to prevent buildup and subsequent wash- off back into the product flow.

Operation:

The EZ-Clean Drawer-in-Housing is designed to simplify the cleaning process to encourage frequent and quick removal of collected tramp metal. To initiate cleaning, the operator pulls two handles on the front of the housing, removing the magnetic drawer from the product flow. As the drawer is pulled out, each magnetic tube passes through a seal which wipes the accumulated metal from the tubes. A catch pan is located under the tubes on the front of the housing to collect the metal for analysis or disposal.

Features:

  • EZ-Clean Operation
  • New Reduced Height, designed for replacing Manual Clean Housings
  • 304 Stainless steel Construction
  • Neoprene Gasket Material for Dust Control
  • Hinged Rear Access Door
  • Collection Pan for Metal
  • Positive Locking clamps for Drawer

Options:

  • Ceramic or Rare Earth Magnetic Materials
  • Custom Sizes and Transitions Available
  • Food Grade gasket material
  • Finish and welding treatments available
  • 50 MGOe Rare Earth Magnetic Material
  • Imized treatment of magnetic tubes for abrasive products
  • Alternate Tube spacing available for special applications
  • Self- Cleaning Drawer Operation Package
  • 316 L Stainless Steel

Specifications:

  • Magnetic Grate tubes 1” diameter
  • 2” vertical and horizontal tube facing is standard
  • FDA white BUNA wiper seals
  • Neo= 43 MGOematerial, Ceramic= 8Material
  • 8mm stainless steel housing and flanges
  • Neoprene gasket material standard

Note:  Technical data specification subject to change drawer magnets can be made on request of customers they have to simply send us their technical data and application, required for our engineers.

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Hump Magnets

Hump Magnets

We manufacture, export and supply best quality of Industrial plate magnets. These plate magnets are manufactured according to the specific requirements of customers and demand of market meeting international quality norms and standards. In order to achieve perfect products, we used only certified raw materials, which are procured from quality and customer rented raw materials suppliers. We have well-trained engineers who are well versed with modern technology which help in producing unbeatable quality plate magnets at very economic prices. Ideal for ferrous tramp metal separation in gravity systems Star Trace Hump Magnet separators are adaptable to either round pipe or rectangular chute transfer lines.

Employing two heavy duty diverters equipped Spout Magnets positioned so that product flowing through the hump is forced into the magnetic fields. Star Trace Humps take advantage of the offset flow of the material and insure maximum tramp metal removal from the product flow. The hinged magnets are gas kited and clamped tightly to the hump housing for maximum product and dust containment during processing operation. They swing open for removal of captured tramp metal. Ruggedly constructed from stainless steel and with welded flange mounting systems to fit chute or pipe applications, Star Trace hump separators are available in different sizes. Custom sizes are available for special application.

Features:


All stainless steel construction mild steel construction available on the request of the customers, Inlet and outlets are easily accommodated custom designs, which also available on the request of customers.

Note: Technical data specification subject to change plate magnets can be made on request customers have to simply send us their technical data and application, required for our engineers.

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Plate Magnets

Plate Magnets

We are well-reputed manufacturer and supplier of brilliant quality stainless steel plate magnets using refined quality raw materials to ensure both quality of plate magnets and customers’ satisfaction. Our company offers these permanent plate magnets at customers-budget friendly prices. We have highly qualified and experienced professionals who hold specialization the domain of Plate Magnets manufacturing industry. These magnets are designed for easy installation in your granulator’s feed tray, and are an economical way to prevent tramp metal from damaging your equipment and contaminating your product.

Features:

  • Low profile design for smooth product flow over the face of the magnet
  • Easy 4 bolt installation with mounting hardware (included)

Specifications:


  • 300 Series stainless steel housing
  • 400 Series stainless steel poles
  • 6 mm-20 Stainless steel cap screws and lock
  • Nuts provided for installation

Installation:

  • Cut an opening in your feed tray
  • Remove the mounting hardware from the magnet
  • Set the magnet in the opening in the feed tray and mark the location of the mounting holes
  • Remove the magnet and drill the four mounting holes into the feed tray
  • Set the magnet back into the opening, insert the cap head screws into the mounting holes, thread the nuts onto the screws from the bottom of the feed tray and tighten appropriately.

Features:


  • All Welded 304 Stainless Steel Constructions
  • High Intensity Permanent Magnetic Material
  • Heavy Duty Hinges for Easy Cleaning
  • Liquid Tight Magnetic Face
  • High Capture Stainless Steel Pole Faces

Options:

  • Custom Designs & Mounting
  • Tapped Hotels
  • Clamping Devices
  • EZ - Clean and Self - Cleaning Models
  • Filled Face between Hotels (EP models only)

Note: Technical data specification subject to change plate magnetscan be made on request they have to just send us their technical data and application, required for our engineers.

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Barrel Magnets

Barrel Magnets

We are one of the leading manufacturers and suppliers of the most celebrated quality barrel magnets. Superb quality barrel magnets are made from superior quality raw materials for assuring clients’ satisfaction and high performing barrel toroid magnets. We are backed and supported by highly skilled and well-experienced professionals who are committed for total quality of products. In order to achieve quality and customer satisfaction, we send all products for multistage quality test, which is performed by a quality control team.

This separator offers “Final Magnetic Action’ in large volume foods. Chemical, pharmaceuticals, etc. are packaged in barrels similar type containers. These units are the output of lots of requests for a portable type magnetic separator for using in a final separating action as materials of large containers. The bank of grate magnets are placed in the housing in a staggered position and lock into place with the support bars fitted into the grooves of the preceding grate. A unit of standard construction has stainless steel tubes with mild steel frame, flange and handles. On stainless steel units the frame, flange and handles are also of stainless steel.

Note:  Technical data and specification subject to change. Special barrel magnets can be made on request, customers have to just send their technical data and application required for our engineers.

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