INTRODUCTION
Horizontal Blenders can be customized to meet each individual customers needs.
Available in Commercial Duty, Standard Duty, Heavy Duty and Extra Heavy Duty construction. Each Blenders is sized and engineered to meet our customers specifications. The units are available in carbon or stainless steel construction and optional seal, spray lines and gate designs can be recommended. Jacketed units are manufactured to meet heating and cooling requirements.
APPLICATIONS

• Pigments and Resins
• Chemicals
• Detergents additives
• Herbicides
• Insecticides
• Teflon Flakes
• Roofing Products
• Architectural Coatings
• Detergents additives
• Hazardous Waste Stabilization
• Cement and Grout
• Brake Lining Compounds
• Compounds
• Carbon Black and Graphite
• Wood Flour and Pigments
• Tobacco Products
• Tea Leaves
• Coffee
• Spices
• Baking Ingredients
• Cereal Ingredients
• Vitamins
• Pharmaceuticals

The Destoner work as a densimetric separator of the stones from the grain. It separates the different impurities by weight. Its removing system allows the separation of Small stones from grain before the other treatments. This unit is equipped with several regulation systems which allow the machine to be used for a wide range of products such as nuts, seeds, any kind of dry legumes or paddy. The following regulations are of specific interest:
- Regulation of the product flow.
- Regulation of the speed of the air according to   the density of the product to destone.
- Sieves angle adjusting system in order to make easier the separation by gravity.
- Stones outlet control to prevent any obstruction.
- Sieve oscillation adjusting system, improving the     production thanks to the acceleration of motion.
- Regulation of the speed of the product outlet modifying the projection angle, in order to increase the machine production and improve the separation process.

Double destoner consists of two layer of sieve box fitted with Unbalanced Motors for giving vibratory movement. Complete removal of small & large Stones is ensured.

Oil skimmer :

star trace has developed disc type cost effective oil skimmers for removing floating tramp oil from machine tool coolant tanks. The disc driven by double reduction worm geared motor and the disc is partially submerged in the soluble coolant. As it rotates, the disc picks up tramp oil from the coolant surface. The disc turnes past a scraper which removes the oil from the disc. The oil skimmers are available in 300 and 500 mm disc sizes.

Application :
machine tool coolant tanks.

Magnetic coolant separators

star trace‘s specialized in manufacturing a wide range of coolant filtration systems. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied filters to various industries. Star trace filters are working in different industries like engineering, automobile, bearings, spindles, textile machinery rolling mills, wire drawing etc. , the filters have been supplied to both indigenous and imported machines and also used as original fitment by many machine tool builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

Application:
magnetic filters are suitable for cylindrical, centreless, surface & internal grinding machines, thread grinders, honing machines, rolling mills etc. , it is also used as a pre-filter alongwith other types of coolant filters like paper band or hydro cyclone filters. The unit can be fitted on existing.
construction & working principle:
magnetic filters consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swarf which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.
advantages of magnetic filters:

• removes ferrous particles from coolants.
• improves surface finish on components.
• increases coolant life & wheel life.
• frequent cleaning of coolant tank is avoided.
• con be used as a pre-filter for other filtration systems

Star trace impact crushers
star trace impactors are designed for crushing hard to soft materials like limestone, iron ore, coal etc.
these impactors are available in various sizes ranging from 400mm to 1200mm diameter and width upto 2000 mm. Star trace can offer duty impactors, specially designed for coal and similar materials.
Frame or housing

it is fabricated from m. S. Plates and rolled steel sections with adequate stiffners to give maximum strength. Location and size of doors are selected so as to provide access to the internal parts and to facilitate easy maintenance. Side walls are provided with suitable liners. Wherever material comes into contact with walls. Bottom part of housing has thick plate flanges for foundation arrangement.

Breaker plates / grinding gibs
breaker plates or grinding gibs as applicable are made of m. S. Steel castings or alloy steel castings and are bolted to the m. S. Fabricated blocks. These blocks are hinged from the top and are adjustable with respect to blow bar tip circle. This arrangement facilitates product size control.
Rotor
rotor discs made from m. S. Plates are keyed to the rotor shaft. Adequate size rotor shaft is supported in spherical roll bearings. Bearing blocks are resting on strong and sturdy bottom frame. Blow bars are fixed to the rotor with the help of wedge blocks.
rotor is statically balanced so as to minimise vibrations during crushing operations. Light duty impactors, m. S. Plates are welded to m. S. Fabricated drum. Ms steel blow bars are bolted to the m. S. Brakets.
Lubrication
generally main shaft bearings are having manual grease lubrication arrangement. However centralised lubrication system can be provided on request.
Drive
impactors are driven by squirrel cage / slipring motor through a set of v belts. In large impactors, fluid coupling can be provided in combination with squirrel cage motor.

Star Trace apoineer company founded by professionals in cashew proccesing industry. As adjectives to design and manufacture a comprehensive range of cashew processing machineries of international standards.

STAR TRACE with more then a decade of development, offer a wide of cashew processing machinery listed below :

STEAM COOKER CUTTING TABLE COOLING MACHINE KERNAL ASPIRATOR FILLING

SHELLING MACHINE CASHEW DRIER PEELING TABLE DUST CLEANER VITA PACKING MACHINE

The excellent performance of these machines has delivered phenomenal profits to our valuable users. The high yield in processing of cashews, low cost of maintenance and power consumption vouch for the credibility of our machines. Our specialized engineering team with R & D wing ensures constant up gradation and address to the needs of the industry. The hands on training to our users equips them to optimized usage of our machinery.

Startrace pulverizers are recommended for medium fine grinding of soft semihard materials. Appropriately sized mill chamber prevents build-up of deposits and blocking of the machine by fatty & sticky products. Cool powdering operation retain vital properties like colour, taste, flavour etc. To its optimum levels. Changeable grinding elements offer versatility to cater applications like pulverizing, de-fiberizing, wet grinding, mixing, de-agglomeration, dispersion, hot air drying etc. This is of paramount importance to the user.
centrally fed material gets powdered step by step between rotor and stator, moving radically outward for a bottom discharge through sieve. Clearance, configuration & grinding element design determines results.

No Chemicals
No Salts
No Electricity
No Pollution
No Moving Parts
No Maintenance

What is a Watertech ?

It is a precision engineered in - line device that applies force field technology for the conditioning of water.

What does the Watertech do?

It prevents scale formation and progressively decales the existing deposits.

How does the Watertech Function?

It accelerates suspended particles in water through an intensified controlled magnetic force field. As a result, the polarity of the water is altered by giving it a positive charge. This makes the water absorb all the negatively charged minerals from the surface of the pipe, making the same, soluble again. The existing scale is effectively removed and new scale formation is prevented.

Why should I Buy a Watertech?

Calcium scale formation in pipes and water heaters translates directly to increased energy costs and shortens equipment life. A thin, one-eighth inch layer of scale acts as an effective insulator to such an extent that it reduces the efficiency of your water heating system by 20%.

How long does it take to Dissolve scale?

The Watertech goes to work immediately, on the existing scale. The results become noticeable within 3 to 4 weeks, depending on the thickness of the built-up scale. Moreover, it prevents the formation of any new scale.

How much do I have to spend for installing, the Watertech?

Your only expense is the cost of the unit and its installation. since the Watertech needs no energy and no chemicals, it is maintenance-free and it comes with a 5 - year unconditional warranty.

Where does the Scale Go?

The loosened scale from the pipes is dissolved and carried away along with the water flow.

What are the Benefits that make this a sensible investment?

Removes scale and prevents scale build-up in pipes and hot water heaters.

preserves and extends the life of equipment.

Reduces energy bill - 1/8" scale build-up requires 20% more energy to heat the water

1/4" ....... requires 38 %

1/2" ....... requires 60 %

3/4" ....... requires 90 %

Environment-friendly, does not add to the pollution problem by dumping chemicals into an already saturated environment.

Removes scum line from toilet bowls doors, shower curtains bathroom and kitchen sinks.

Makes water tastier. Does not remove the healthy minerals from the water.

Industrial / Commercial Application
Water Treatment Plants / Irrigation Systems / Industrial Cooling Towers, Boilers, Chillers, Heat Exchangers, Hotels / Hospitals / Poultry Farms / Aquariums / Swimming Pools etc.
Residential Applications
Hot Water Heaters / Pools / Spas / Ice Machines / Dish Washers / Solar Water Heaters and for softening ground water.

Rotary retort furnaces have long been used for the continuous heat treatment of a variety of raw materials. The rotary retort furnaces is particularly adaptable to controlled atmosphere operation up to 500°c. These furnaces are particularly well suited for the processing of raw materials because the rotary conveying action tumbles the materials, breaking up any jams or tangled clumps facilitating more thorough heat treatment of each of the individual part. The traditional rotary retort concept is not without problems: improper and uneven loading, jams of parts formed at the charge end that cannot be broken up in the retort, the maintenance of rotary bearing and seals within the heated shell and the loss of controlled atmosphere.

Loader

The rotary retort has a charging door mechanism that works with a loading mechanism to load controlled, pre-selected weight charges of uniform size parts into the retort, minimizing the loss of any controlled atmosphere.

cantilevered retort design 

the stainless steel retort is supported for rotation at only one end, outside of the shell, such that the retort is cantilevered into the shell with the free end extending into the furnace shell. This design requires less maintenance and is more efficient at conserving controlled atmosphere than designs with internal rotation within the heated shell.

auger flights convey the parts smoothly and quietly through the furnace. Rotation of the retort has a wide range of speed adjustment to provide complete flexibility of time processing cycles. The edges of the internal auger flights are integral with the inside wall of the retort to prevent parts from getting stuck. Stainless steel retorts have superior mechanical strength characteristics compared to work mild steel designs. Furnace lines are pre-engineered in standard sizes with rated capacities from 225 kg to 450 kg.

advantages:

• no special pit or foundation
• low maintenance – maintenance is limited
• flexibility – small or large production runs can be handled alternately or continuously; close control of furnace operation is easily obtained
• automation – heat treating is completely automatic after loading raw materials into hopper
• uniform loading – a specially designed vibratory hopper and weight-actuated skip loader deposit precisely measured charges into the furnace

the rotary draw

to complete the rotary retort raw materials heat treating line, offers a rotary retort draw furnace with the same cantilevered retort design advantages as the rotary retort hardening furnace. The furnace features a recirculation system designed to keep heated gases in contact with the work as it progresses through the cycle. Convection heating is used to full advantage for efficient heat transfer in a minimum floor space. The furnace required no pit or special foundation.

the rotary retort draw furnace offers operating temperature ranges variable from 149°c to 649°c maximum. The rotary retort draw furnace is completely manufactured in our plant as a package unit with integral control panel. The customer needs only to connect utility lines to place the unit in service.

Continuous dryer
convevorised infra red heating oven 54 kw rating for heating up to a temperature of 400 deg c with 3 zone controlled atomically by digital pid temperature control system.

Electric rotary tube heating furnace

electric rotary tube heating oven is a special design oven having size of 600 mm dia x 3965 mm long suitable for a working temperature up to 400 deg c with a power rating of 90kw.

Screw Washers are an effective way to wash, dewater, deslime and control the bottom end of the gradation.

A large pool area provides maximum retention of desirable product sizes, while a rising current system floats off the excess “fines”.

Advantages:

• Simple to operate
• Limited maintenance
• Low power consumption

Features and Benefits:

• Simple structure
• Water saving
• No pollution
• Easy to maintain
• Durability

1. It is of simple structure, the bearing device of impeller drive is separated from water and materials with water, to avoid in a large degree that the bearings are damaged by being soaked with water, sand or some polluted things.

2. When it is used for cleaning sand in quarries, it has many advantages compared with the traditional spiral one.

3. There is little loss for medium-sized and fine sand and stone powder. The grade and the fineness of the sand for construction after being washed can be up to the national standards, such as “sand for construction” and “cobble and broken stones for construction”.

Application Area

Our Motors are used by leading OEMs of Printing, Textile, Packaging, Plastics, Welding and Pharmaceutical machinery and the Machine Tools industry.

Custom Built DC Motors

In addition to standard models, we can design and manufacture any type of PMDC motor to suit specific application. Motor as per specified power rating (H.P), Voltage, Speed, Duty Cycle, Dimensional parameters and Gearing (if any) can be supplied.

Available Range
Output Watts15-1500Voltage12-220Speed (RPM)750-5000MountingFoot, Flange or as requiredColourBlack or as required
Advantages of STAR TRACE Permanent Magnet D.C. Motors

Permanent Magnet D.C. Motors are widely used abroad and have almost replaced conventional would field motors in most applications.

STR Reverse Osmosis Delsalinator
Rate of Production     500 LpH1000 LpH2000 LpH4000 LpH10000    LpH
Recovery                   75%
Material                    FRP / SS
Membrane                Polymide
Type of Membrane     Spiral
Pre-filtration              PSF, ACF, Softner & RO skid
Post-filtration             Micron filtration, UV Disinfection Online pH Meter & Conductivity Meter
STR Water Processing System 
Rate of Production  500 LpH1000 LpH2000 LpH4000 LpH10000 LpH
Recovery               100% Material : MS/FRP/SS
Pre-filtration          PSF, ACF, Softner & DM Plant
Post-filtration         Micronfiltration, UV Disinfection Online pH Meter & Conductivity Meter
STR PET Blowing System
To Blow                 PET Bottles - Jars - Cans
Rate of Production  450 BPH / 500 BPH
Range                   350ml, 500ml, 1000ml, 1500ml
Material                 MS / SS 
System Content      Rotary Heater / Oven Heater, Micro Processor
Packing Material     Mineral and Distilled Water, CarbonatedDrink, Food and Candy, Sauce and Juice, Edible Oil, Detergent, Pharmacy,Cosmetic, Liquor
STR Automatic  Rotary Bottling System
Automation            Rinsing, Filling & Capping
Mineral Water / Mineral Soda in PET Bottles - Jars - Cans
Rate of Production   1500 BPH / 350 BPH
Range                    350 ml, 500 ml, 1000 ml, 1500 ml, 2000ml
Material                  MS / SS
System content       Micro Processor, Cap feeder
Packing Material      Mineral and Distilled Water, Carbonated Drink, Juice, Edible Oil, Pharmacy, Cosmetic, Liquor
STR Automatic Linear Bottling System
Automation           Rinsing, Filling & Capping
Mineral Water / Mineral Soda in PET Bottles - Jars - Cans
Rate of Production 3600 BPH
Range                 350 ml, 500 ml, 1000 ml, 1500ml, 2000mlMaterialMS / SS
System content     Micro Processor, Cap feeder
Packing Material   Mineral and Distilled Water, Carbonated Drink,Juice, Edible Oil, Pharmacy, Cosmetic, Liquor   

Metal mine hydrocyclone widely applied in mine-chosen technique in various metal mines. It mainly shows in the following works :

• Classification for section I closed circuit grinding
• Classification for section II closed circuit grinding
• Regrinding for fine mine classification
• Mud-removing before selection and after selection
• Dam and back fill for gangue.

 

In closed circuit grinding system, it features high classification efficiency and fine over fall fineness under high mine concentration. Classification efficiency is higher for 5-10% than common screw grader. It benefits for enhancing grader utilizing. 

Choose proper specification and mode of hydrocyclone according to grinding processing capacity, over fall fineness and sedimentation concentration. This is precondition of getting the most optimized work condition. Star Trace Company is able to offer standalone, parallel connection machine or machine series in such specs as Ö50, Ö75, Ö100, Ö125, Ö150, Ö200,Ö300, Ö350, Ö500, Ö660. 

Fine sand, less than 37ìm, in gangue can not be used as dam materials during selecting mine. After the classification by cyclone, coarse granule left in the bottom of dam, fine granule move to the tail of gangue. Fine granule graded naturally during the movement. There is section full of clean water, which can be used for calling back of water. In the process of filling tail, we utilize hydrocyclone for grading and concentrating to separate coarse granule so that to reduce load of filtering machine and to reach at the best effect. Use cyclone to finish dam and filling work so that to solve problems such as leaking mine, sink and over proof water discharged. So it can receive obvious economic and social benefit.

Spirals are gravity concentrators and separate minerals of different specific gravity according to their relative movement in response to gravity, centrifugal force and other forces in the fluid medium. It has extremely good performance and effects in processing placer of beach, riverside, seashore and stream.

"STAR TRACE" Spirals are made of polyurethane lined fiber glass with wearable corundum inner surface.

Generally there are 5 turns in one start, single, twin, triple and quad starts available per column to suit capacity requirements.

APPLICATION

• Rutile, ilmenite and zircon concentration
• Iron ore, chromite and manganese beneficiation
• Tin, tantalum and ore concentration
• Gold, native copper and base metal recovery
• Silica sands processing
• Titano-magnetite concentration

Feature Application

• Reasonable structure and small occupation area
• High recovery, high efficiency, and precise separation,
• Light in weight, rust and corrosion resistant;
• Simple installation and Minimal maintenance requirements
• Low operating cost and long operating life
• Reliable running with minimal operator attention
• Strong adaptability to fluctuation of feeding amount, density, size and grade;

Floatation machine uses in classifying in non-ferrous and ferrous metal mineral. Sf is the mechanical agitation type. It can own draw the inspiration and the pulp; compared to a, its spirit is big , and the power loss low, and the impeller lap wears lightly; jif has the self-absorption ability, the suction intensity big, and it may adjust the air input in 0. 1 m3/min -1m3/min; the impeller diameter is small, the rotational speed low, consuming electricity few, also advantageous for the automatic control.

its features are as follows:

• the capacity of air suction is large, the power consumption is low.
• every cell has three functions of air suction, slurry suction and flotation simultaneously being unique in flotation return circuit without need for any supplementary equipment, the circuit change is convenient for horizontal location.
• the slurry cycle is rational, the settlement of coarse sand can be reduced into full play.
• the regulation is convenient to equip auto and electro-controlling arrangements for slutty level.

application of shaking table

Concentrating Tables are designed to wet gravity-based separation of minerals and other granular materials.
There are many applications where the concentrating table is of particular value and cannot be equaled for economical and efficient performance. They are effective in processing precious and base metal, rare metal and non-metallic minerals.

Construction

Head motion

The head motion is of rugged construction and requires minimum maintenance. Its internal mechanism is splash lubricated from an integral oil sump.

Decks

The decks are built of 16 mm zircon-reinforced fiberglass with fabricated steel frames at the bottom and are easy to clean, requiring little maintenance. The specific gravity of fiberglass made into decks is one third of that of steel, while its strength reaches as high as 70% that of steel. This fiberglass desks also has the characteristic of water- resistance and corrosion-resistance and can hold the shape unchangeable at ±50°C.

Base A choice of ordinary type, groove steel support or big channel steel support is available.

Productivity Accuracy Reliability:

• Reinforced Electro permanent systems with extremely High magnetic power.
• Absolute safety against Power or Cable Fault.
• Cold operating ensures Ultra Precision machining.
• An enormous Reduction in clamping and setup times.
• Customized solutions to suit your requirement.

Simpler Safer Super

Electro Permanent Magnetic [EPM] Chuck

Combines the clamping force of high quality Permanent Magnets with the advantage of switching facilities an Electrical Devices is thereby providing in piratical applications all the prerequisites for precision, safety and ease of operation. A totally original and unique Electro Permanent system is controlled electronically and the clamping zone comprises of a series pf alternate poles. An electric impulse of very high magnitude but of a very short as the chuck is switched ON with the job completing the magnetic circuit the magnets work at BH. Rem & hence is able to provide a magnetic energy perfectly suitable for heavy cuts and thrusts during Grinding, Planning and Milling operations. With these properties we can provide you performance results which has so far been unobtainable from conventional permanent magnetic chucks and hardly obtained in best electromagnetic chucks available.

Dimensional Stability

The solid construction of the EPM chuck eliminates mechanical distortion and unlike electromagnetic chucks there is in heat generation hence the chuck when once attached to the machine bed will be as geometrically stable as the machine itself providing working surface with uniform holding power required of precision machining. The chuck is entirely static and hence it is not subject to mechanical wear.

Total Security

The Electronic Control unit is specially designed for Easy and Safe operation of Electro Permanent Magnetic Chucks. Power circuit is controlled by Thrusters and is operated by Remote Control. The switching On/Off of the chuck is done by means of Illuminated push-buttons. The Power consumption is considerably reduced saving almost 98% of precious energy, as only a current pulse for few seconds is required to switch the chuck on and off. Hence the running and maintains cost of the EPM chucks are virtually nonexistent. When in operation the chuck is entirely isolated & independent of power supply. This gives total security against POWER FAILURE and eliminates any risk of accidental release of work piece.

Wide Range

EPM chucks are available in Grinder series and Milling series in sizes from 200 mm to 1500mm in length and 150 to 400mm in width having longitudinal or transverse poles. Large Magnetic area can be arranged by multiple mounting of chucks which can be operated by a single controller. Special designed to suit yiour particular applications. They are supplied in full working order complete with side plates and power supply cable.

FEATURES

• No electricity required to keep the chuck ON.
• All Metal Top Plate of Brass and Steel lamination provides full active area.
• Variable power makes it possible to adjust the magnetic force.
• It drastically reduces the loading, unloading the work pieces.
• Hold all type and sizes of work pieces.
• No heat built up, no deformation provides high precession accuracy.

APPLICATION

• For grinding application of all sizes of jobs.
• These chucks are suitable for horizontal spindle surface grinding machines as the main cutting thrust is towards the length of the chuck, poles at right angle of the wheel give more gripping of the job.

Magnetic Hole Cleaner

Everlast compact most simple and useful Magnetic Hole Cleaner for removing iron particles from blind holes after drilling/tapping operations.

Hand Plate Magnet

Rectangular Hand Magnets economic type have been developed to meet laboratory/shop floor non-ferrous foundry shop etc. Where iron cleaning is done manualy The Magnets is highly powerful encased in a steel flat body with handle. A non-magnetic hinged stainless steel flap is provided for easy cleaning of the accumulated tramp iron.

The Magnet Size approx. 135x150 mm & 150x200mm and has a magnetic force to lift all pins/nails from 65 mm.

Hand Magnets

Star Trace Circular or Rectangular type HandMagnets allows to lightly change over the magnetic force just with one hand. Employing Permanent Magnets, this newly developed product ensures extremely powerful attraction.

It can be used in a wide range of fields for machining, casting, food chemical processing etc. or for collecting the iron pieces scattered on the floor or mixed in the medium for putting and other operation.

Besides this is conveniently applied to wide range of used in selecting and collecting iron powder from powder and granule materials even for household and educational uses.

The rotary screen is convenient for small screening requirements. It is a centre shaft type screen with 2.5 to 3 shaft in the center of a 2.5' or 3' dia drum. The shell of the drum is made out of a sheet or woven screen which is perforated with holes for easy flow of screened output. A number of star wheels are provided to hold the shell with the center shaft. Both ends of the shaft are supported by bearing blocks and with the help of gear pinion, small pinion and driving pulley. The screen can rotate with any desired R.P.M.

Features:
 • Smooth operation
 • Easy installation
 • Easy operation
 • Robust construction
 • Withstanding capacity to temperature and heat.

Range of vibro sifter that we offer is widely demanded in several pharmaceutical, beverage and other products manufacturing industries. These are designed as to separate solid and liquid particles from composition. These are manufactured using high quality of raw material and are supplied in various parts of the world at competitive market prices.