Shells of our Circular Lifting Magnet are made of highly permeable steel casting that is as per is:449 (bss-1617). These are properly machined and provide the most efficient and accurate magnetic circuit. The periphery of the magnets is heavily ribbed giving an added mechanical strength & an increase in the radiation surface to help cooling. The center and outer poles are machined using highly permeable magnet steel that has cored recesses arrangements. This protects the heads through tensile bolts. Its terminal box is specially designed to ensure protection while it is in operation.
Vibratory screen and heavy crimped wire meshes are mostly used for sieving heavy ores. Mainly used in fencing and concrete reinforcement and crushers in cement plants. We offer customer made Vibratory screens made of different aperture sizes and metals with an option of folded edges. Our range of vibratory screens includes dewatering screens, screen separators, linear motion screens and vibratory screen separators.
Dewatering Screen: (Vibratory Screen)
Whilst enjoying immense popularity for many years on small horizontal and inclined screens , Star Trace is the first company in the world to perfect this simple drive arrangement on large dewatering screens. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned.
Screen Separator: (Vibratory Screen)
Screen separators is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines.
Linear Motion Screen:(Vibratory Screen)
Whilst enjoying immense popularity for many years on small horizontal and inclined screens, Star Trace is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined linear motion screens. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned.
Circular Motion Screen:(Vibratory Screen):
The circular motion screens is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from Vibratory masses and virtually noiseless operation. The various versions of these circular motion screen permit its use for wet and dry screening, coarse and fine Separations and are widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others.
Vibratory Screen:(Vibratory Screen)
Vibratory Screening are well designed to suitable for Capacity 100 kgs/hr to 22000 kgs/hr. Machines models are available from 12 inches diameter to 72 inches diameter.
Gyratory screens is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines.
Mineral processing pharmaceutical Ceramic animal feed Food & beverages effluent & waste Abrasive industries water treatment.
The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly (gyratory screen). Rotation of the top eccentric weight creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery. Increasing the top eccentric mass, increases the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass, creating tilt on the screen, giving vibration in vertical & tangential planes. Increasing the vertical component of motion, which promotes turn over of material on the screen surface helping maximum quantity of under size material to pass through the screen. The vertical motion also minimizes blinding of screen by “near size” particles. The tangential component of motion is controlled by the angle of lead given to bottom weights with relation to top weight.
Variation in lead angle controlled the spiral pattern of material travel over the screen cloth. Speed & flow pattern of material travel over the screen cloth can be set by the operator for maximum throughout & screening efficiency for any screen able product- wet or dry, coarse or fine, heavy or light, hot or cold. Typical material passes rapidly through the screen during its travel to the periphery. The over size material get continuously discharged through a tangential outlet.
Star Trace is a leading manufacturer supplier and exporter of Pulverizers which are grinding units for hard and soft material. Appropriately sized mill chamber prevents build-up of deposits and blocking of the machine by fatty & sticky products. Cool powdering operation retain vital properties like color, taste, flavor etc. To its optimum levels. Changeable grinding elements offer versatility to cater applications like pulverizing,de-fiberizing wet grinding, mixing, de-agglomeration, dispersion, hot air drying etc. This is of paramount importance to the user.
Features Of Our Impact Pulverizer: =Sturdy construction =Hammer and Liners are available in different shapes =Different type of material for liners and hammer as per client product for better result and best life of wear & tear =Used without cyclone and dust collector for bigger output particle size and for fine material, a cyclone with dust collector is used
Vibrating trommel screen are used to separate materials into various sizes for further processing, or for end use. Depending on particular need, the material is separated by passing it through a vibrating “screen box” which has a number of different sized screens or meshes, which the
material falls through like a sieve, the material falls onto attached conveyors which stock pile the end products. The end products can then be used in the building and construction industries.
Magnetic Separators Froth flotation is an important concentration process. This process can be used to separate any two different particles and operated by the surface chemistry of the particles. In flotation, bubbles are introduced into a pulp and the bubbles rise through the pulp. In the process, hydrophobic particles become bound to the surface of the bubbles. The driving force for this attachment is the change in the surface free energy when the attachment occurs. These bubbles rise through the slurry and are collected from the surface. To enable these particles to attach, careful consideration of the chemistry of the pulp needs to be made. These considerations include the pH, Eh and the presence of flotation reagents. The pH is important as it changes the charge of the particles surface and the Eh effects the chemisorption of collectors on the surface of the particles.
The addition of flotation reagents also effects the operation of these processes. The most important chemical that is added is the collector, This chemical binds to the surface of the particles as it is a surfactant. The main considerations in this chemical is the nature of the head group and the size of the hydrocarbon chain. The hydrocarbon tail needs to be short to maximize the selectivity of the desired mineral and the headgroup dictates which minerals it attaches to.
The Circular Motion Screens are a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of these circular motion screen permit its use for wet and dry screening, coarse and fine separations and are widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others.
Legal Status of FirmLimited Company (Ltd./Pvt.Ltd.)
Annual TurnoverRs. 100 - 500 Crore
Star Trace Private Ltd, Chennai, the most encouraging Manufacturer, supplier and Exporter firm has revealed its next generation Magnetic And Vibrating Equipment in the year 1998. We are building value to our clients by offering a wide range of modern-day ISO 9001:2000 certified products, such as Magnetic Separators, Vibro Sifter and Industrial Lifting Product and Magnetic Plates. Our products are specially produced to cater the diverse requirements of modern production units and are broadly demanded by wide customers for its premium quality cast, corrosion resistance, powerful magnets and wear resistance. Highly praised by industrial units, our products are serving the confidence of quality and cost effectiveness, which certainly, supported us to receive firm trust from our customers.
We take satisfaction in possessing the unique infrastructure and most prominently, best personages in the industry that furnishes us to design and manufacture highly advanced products with excellent productivity. With a purpose outlined to produce our products on a large scale, we are focusing on the essence of our business plans. Our status quo is constantly growing due to the evolving client demands, which makes us responsible for going an extra mile and putting committing attempts to innovate the best quality products. Further, signaling the approach for a new chapter in the competing industry, our mission is to become the most wealthy and pioneering company existence for latest produced Magnetic And Vibrating Equipment.