Star Trace Private Limited
Redhills, Chennai, Tamil Nadu
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Product Details:
CertificationCE ISO
BrandStar Trace
UsageFor the continuous extraction of small magnetic particles
TypeMagnetic Roll Separator

Induced Roll Separators

The star trace distinguished manufacturer and supplier of induced roll separators, which are used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries. the material being treated is fed from a hopper or vibratory feeder at a controlled rate onto a high intensity magnetic. Magnetic material attaches itself onto the roll face or is deflected towards the roll. Non magnetic material is thrown off the face at a normal trajectory. Magnetic material is discharged off the roll face at a point of lower magnetic intensity aided by a brush. A splitter plate is interposed between the two product streams. We offer an extensive range of contemporary induced roll magnetic separators to customers across india. These induced roll separators are easily available in market at budget friendly prices. (Induced Roll Separators)

Note: Technical data and specification subject to change. Special induced roll separators can be made on request, customers have to just send their technical data and application required for our engineers. (Induced Roll Separators)

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Product Details:
CertificationCE ISO
BrandStar Trace
Voltage380 V
TypeMagnetic Separator

Magnetic roll separator:

Magnetic roll separator
is a roll type dry magnetic separator with a fixed magnet having high field intensity and gradient. The magnets used in the magnetic roll separators and made of alloys of rare earth elements are more powerful as compared to other magnets. Magnetic roll separators generate high attraction forces on the magnetic roll due to their properties and special magnetic series. The obtained high magnetic attraction forces have low magnetic sensitivity and therefore they make it possible to separate very fine low magnetic minerals with a high recovery.
The most distinguishing property of the magnetic roll separator is the used magnets that are an alloy of rare earth elements produced domestically and more powerful. Magnetic systems have a number of standard sizes in which the high gradient separator is produced, and all of these sizes only require a low installation height. It is also possible to make a system in accordance with customer specifications. Depending on the requirements made and the application, a choice can be made for a single stage system or for multiple magnet rolls under one another. This results in an even higher degree of iron separation.

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Product Details:
CertificationCE ISO
BrandStar Trace
UsageContinuous extraction of small magnetic particles
TypeMagnetic Roll Separator

Induced Magnetic Roll Separator
The star trace distinguished manufacturer and supplier of Induced Magnetic Roll Separator, which are used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries. the material being treated is fed from a hopper or vibratory feeder at a controlled rate onto a high intensity magnetic. Magnetic material attaches itself onto the roll face or is deflected towards the roll. Non magnetic material is thrown off the face at a normal trajectory. Magnetic material is discharged off the roll face at a point of lower magnetic intensity aided by a brush. A splitter plate is interposed between the two product streams. We offer an extensive range of contemporary induced roll magnetic separators to customers across india. These Induced Magnetic Roll Separator are easily available in market at budget friendly prices. (Induced Magnetic Roll Separator)
Note: Technical data and specification subject to change. Special Induced Magnetic Roll Separator can be made on request, customers have to just send their technical data and application required for our engineers. (Induced Magnetic Roll Separator)

Star Trace Specialized in manufacturing, supplying, exporting, and fabrication of Induced Magnetic Roll Separator.

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Our company was the pioneer in the manufacturing of indigenous high intensity & high gradient roll separators. These are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries efficiently & economically. Our company makes use of high energy rare earth neodymium permanent magnets, which are assembled in a proprietary configuration. This configuration generates a force of magnetic attraction that can be utilized for processing different materials from ferromagnetic to weakly paramagnetic.

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Product Details:
CertificationCE ISO
Usage/ApplicationIron Separation
BrandStar Trace
MagnetsAlloy made of Rare Earth Elements

Magnetic Roll Separator
Magnetic roll separator is a roll type dry magnetic separator with fixed magnet having high field intense and gradient. The magnets used in the Magnetic roll separator for silicas and made of alloys of rare earth elements are more powerful as compared to other magnets. Magnetic roll separator for silicas generate high attraction forces on the magnetic roll due to their properties and special magnetic series. The obtained high magnetic attraction forces have low magnetic sensitivity and therefore they make it possible to separate very fine low magnetic minerals with a high recovery.

The most distinguishing property of Magnetic roll separator is the used magnets that are an alloy of rare earth elements produced domestically and more powerful. Magnetic systems has a number of standard sizes in which the high gradient separator is produced, and all of these sizes only require a low installation height. It is also possible to make a system in accordance with customer specifications. Depending on the requirements made and the application, a choice can be made for a single stage system or for multiple magnet rolls under one another. This results in an even higher degree of iron separation.

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Product Details:
CertificationCE ISO
Capacity200 kgs to 60 TPH
BrandStar Trace
Paticle Size75 microns up to 100 mm

High Intensity And High Gradient Magnetic Roll Separator:

Star Trace was the first to introduce indigenous High Intensity, High Gradient Magnetic Roll Separator for use of the dry material in Indian Market. It is capable of separating a wide variety of materials from different industries in an efficient and economical manner. It has operated successfully since 1982 in numerous production application in various countries. Star Trace uses high energy Rare Earth Neodymium Permanent Magnets assembled in a proprietary configuration to generate forces of magnetic attraction, which can be used for processing any material from ferromagnetic to weakly paramagnetic. The exceptionally high magnetic gradient achieved by the unique Star Trace design results in extremely large separation forces, exceeding those of any electromagnetic induced Roll Separators. Star Trace incorporates improved design features resulting from an ongoing product development philosophy combined with extensive operational experience.

Other details:

  • Operating principle:A short special fabric conveyor belt envelopes the magnetic roll and a tensioning idle roll which was driven by a motor. A feeder discharges material on the belt on the continuous controlled rate of flow at uniform layer thickness. The ferromagnetic and para magnetic particles adhere to the belt while the nonmagnetic particles flow freely off the end of the conveyor. The division of para magnetic and nonmagnetic can be adjusted by using a splitter plate located below the belt. It can be configured stacked in any no of passes to suit the user requirement.
  • Application: The open design of the Star Trace allows both coarse and very weakly magnetic materials to be treated successfully. Proven dry process application includes material from 75 microns up to 100 mm (4 inches) particle size, at throughputs from 200 kgs to 60 TPH ( depending on size)
  • Star trace design: The design is thoroughly tested by professional staff in our well-equipped laboratories. Such test work is normally conducted at no charge to potential customers. “Specifications subject to change due to continuous improvement in design. Quotation for Magnetic Separator as per client.

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Magnetic Separators
Over band magnetic separators

Our magnetic separators are extensively used for installing above conveyor belts, vibratory feeders, chutes etc. Their function involves picking up of ferrous metal parts from bulk goods(magnetic separator).

Liquid line magnetic separator-Magnetic SeparatorsWe manufacture liquid line magnetic separators that are designed for use in heavy duty, large volume liquid & semi-liquid line flow systems.

Eddy current separator -Magnetic SeparatorsStar trace is a highly known and established manufacturer and supplier of eddy current separators, which are ready to be installed in your separation facility(magnetic separator).

 

Wet high intensity magnetic separator -Magnetic Separators: We at star trace are recognized manufacturer, supplier and producer of wet high intensity magnetic separator (whims). Wet high intensity magnetic separator designs, develops, manufactures and markets magnetic separation equipment for beneficiating weakly magnetic minerals, and for purifying non-metallic minerals (magnetic separator).

Roll separator -Magnetic Separators: Our company was the pioneer in the manufacturing of indigenous high intensity & high gradient roll separators. These are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries efficiently & economically (magnetic separator).

Magnetic drum separator -Magnetic Separators: Permanent drum type magnetic separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products, recovery of metal having commercial value and protection of processingplant and machinery (magnetic separator).

Wet drum separator -Magnetic Separators: STL is one of the leading manufacturers of ore dressing equipment (magnetic separator). The present range of stlprocess equipment enables us to provide complete packages. Magnetic wet separators constitute an important part of the product range and are known for advanced engineering design and excellent performance (magnetic separator).

Electro magnetic scrap drum separator :We are a pioneer name engaged in manufacturing and supplying advanced electromagnetic scrap drum separator. Star trace always offers highest quality products, which are engineered by our skilled team of technocrats using superb quality raw materials (magnetic separator).


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Our Magnetic Separator are extensively used for installing above conveyor belts, vibratory feeders, chutes . Their function involves picking up of ferrous metal parts from bulk goods(magnetic separator).

Liquid line magnetic separator:

 

  • We manufacture liquid line magnetic separators that are designed for use in heavy duty, large volume liquid & semi-liquid line flow systems.


Eddy current separator:

 

  • Star trace is a highly known and established manufacturer and supplier of eddy current separators, which are ready to be installed in your separation facility(magnetic separator).


Wet high intensity magnetic separator:

 

  • We at star trace are recognized manufacturer, supplier and producer of wet high intensity magnetic separator (whims). Wet high intensity magnetic separator designs, develops, manufactures and markets magnetic separation equipment for beneficiating weakly magnetic minerals, and for purifying non-metallic minerals (magnetic separator).


Roll separator:

 

  • Our company was the pioneer in the manufacturing of indigenous high intensity & high gradient roll separators. These are extensively used for dry material in the domestic market and can separate different types of materials in diverse industries efficiently & economically (magnetic separator).


Magnetic drum separator:

 

  • Permanent drum type magnetic separator is most useful non electric separator for separating tramp iron from non magnetic material processed in bulk quantity for the purity of end products, recovery of metal having commercial value and protection of processingplant and machinery (magnetic separator).


Wet drum separator:

 

  • Stl is one of the leading manufacturers of ore dressing equipment (magnetic separator). The present range of stlprocess equipment enables us to provide complete packages. Magnetic wet separators constitute
  • An important part of the product range and are known for advanced engineering design and excellent performance (magnetic separator).


Electro magnetic scrap drum separator:

 

  • We are a pioneer name engaged in manufacturing and supplying advanced electromagnetic scrap drum separator. Star trace always offers highest quality products, which are engineered by our skilled team of technocrats using superb quality raw materials (magnetic separator).


Additional Information:
  • Minimum Order Quantity: 1 Piece(s)

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Electrostatic Separation:

The electrostatic separators are classified into two main types, such as electrodynamic separators or high tension roll separators and electrostatic plate and screen separators. Both the separators work in similar ways, but the forces applied to the particles are different i. E. Gravity and electrostatic attraction forces. In high tension rollers, the particles that subsequently travel on a drum are charged by a corona discharge. The conducting particles lose their charge to the drum and are removed from the drum with centripetal acceleration. The electrostatic plate separators work by passing a stream of particles past a charged anode. The conductors lose electrons to the plate and are pulled away from the other particles due to the induced attraction to the anode. These separators are used for particles between 75 and 250 micron and for efficient separation to occur, where the particles need to be dry, and have a close size distribution and uniform in shape. Of these considerations, one of the most important is the water content of the particles. This is important as a layer of moisture on the particles renders the non-conductors as conductors as the layer of the water is conductive. Electrostatic plate separators are usually used for streams that have small conductors and coarse non-conductors. The high tension rollers are usually used for streams that have coarse conductors and fine non-conductors. The plate separators used for separating mineral sands ie. Zircon, rutile and ilmenite are separated from the silica gangue. The separation is performed in a number of stages with roughers, cleaners, scavengers and recleaners.

Application:

  • Beneficiation of ferrous, non -ferrous and rare metal ones.
  • Recovery of metals from industrial wastes (electronic or electrical
  • Engineering scrap, cables etc.
  • Recovery of dielectric materials (e. G. Plastics) for recycling.
  • Purification of metal and non -metal powders.
  • Separation of industrial minerals (quarts, feldspar, mica etc.)
  • Shape and size classification.

This process can be achieved by the following our range of machineries:

  • High tension roll separator
  • Late and screen electrostatic separators
  • Tribostatic separator

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Magnetic Separation:
Ilmenite and magnetite are minerals with natural magnetic power, and can be separated from non-magnetic particles using strong magnets. The process includes high gradient magnetic separator (HGMS), high intensity magnetic separator (HIMS) and low intensity magnetic separator (LIMS). The HGMS performs a batch process while the HIMS performs a continuous process. These two processes are typically used for paramagnetic particles while the LIMS are used for ferromagnetic particles. The main considerations that need to be taken into account while processing an ore is the size distribution, the presence of tramp metal and the liberation of the particles being separated.

The process is performed by moving particles in a magnetic field. The force experienced in the magnetic field is given by the equation f=m/k.H.dh/dx, where k-magnetic susceptibility, H-magnetic field strength, and dh/dx being the magnetic field gradient. The equation explains that the separation can be driven in two ways, either through the gradient or the strength of a magnetic field. The different driving forces are used in the different concentrators, these can be either with or without water. Like the spirals, washwater aids in the separation of the particles while increasing the entrainment of the gangue in the concentrate.(Magnetic Separation)

The magnetic separation process can be achieved by the following our range of machineries:

  • High Intensity High Gradient Magnetic Induced Roll Separator (RER)
  • High Intensity High Gradient High Power Magnetic Drum Separator (RED)
  • High Intensity High Gradient Magnetic Wet Drum Separator(WHIMS)
  • High Intensity High Gradient Over Band Magnetic Separator(Magnetic Separation)
  • High Intensity High Gradient Open Gradient Magnetic Separators Magnetic Separation)
  • High Intensity High Gradient High Power Suspended Magnets(Magnetic Separation)
  • High Intensity High Gradient High Power Disc Separator(Magnetic Separation)
  • High Intensity High Gradient High Power Free-Fall Separator(Magnetic Separation)
  • High Intensity High Gradient High Power Cross Belt Separator(Magnetic Separation)
  • High Intensity High Gradient High Power Helical Flow Separator(Magnetic Separation)
  • High Intensity High Gradient High Power Cobbing Separator(Magnetic Separation)
  • Magnetic Cyclones(Magnetic Separation)
  • Induced Roll Magnetic Separators
  • Wet Medium Intensity Magnetic Separator (MIMS)(Magnetic Separation)
  • Wet Low Intensity Magnetic Separator (LIMS)(Magnetic Separation)
  • Electromagnetic / Permanent Pulleys
  • Electromagnetic / Permanent Scrap Drum Separator(Magnetic Separation)
  • High Intensity High Gradient Liquid line Magnetic Separator(Magnetic Separation)

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Silica sand ore separator: 
Silica sand ore separator is a roll type dry magnetic separator with fixed magnet having high field intense and gradient. The magnets used in the silica sand ore separators and made of alloys of rare earth elements are more powerful as compared to other magnets. silica sand ore separators generate high attraction forces on the magnetic roll due to their properties and special magnetic series. The obtained high magnetic attraction forces have low magnetic sensitivity and therefore they make it possible to separate very fine low magnetic minerals with a high recovery.
The most distinguishing property of silica sand ore separator is the used magnets that are an alloy of rare earth elements produced domestically and more powerful. Magnetic systems has a number of standard sizes in which the high gradient separator is produced, and all of these sizes only require a low installation height. It is also possible to make a system in accordance with customer specifications. Depending on the requirements made and the application, a choice can be made for a single stage system or for multiple magnet rolls under one another. This results in an even higher degree of iron separation.

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Silica sand ore separator: 
Silica sand ore separator is a roll type dry magnetic separator with fixed magnet having high field intense and gradient. The magnets used in the silica sand ore separators and made of alloys of rare earth elements are more powerful as compared to other magnets. silica sand ore separators generate high attraction forces on the magnetic roll due to their properties and special magnetic series. The obtained high magnetic attraction forces have low magnetic sensitivity and therefore they make it possible to separate very fine low magnetic minerals with a high recovery.
The most distinguishing property of silica sand ore separator is the used magnets that are an alloy of rare earth elements produced domestically and more powerful. Magnetic systems has a number of standard sizes in which the high gradient separator is produced, and all of these sizes only require a low installation height. It is also possible to make a system in accordance with customer specifications. Depending on the requirements made and the application, a choice can be made for a single stage system or for multiple magnet rolls under one another. This results in an even higher degree of iron separation.

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Magnetic Drum Separators are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. (Magnetic Drum Separators)Low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working of Permanent Magnet Drum Separator:

  • After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder.(Magnetic Drum Separators) The polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. (Magnetic Drum Separators)Concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with . Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

Permanent Magnet Drum Separator Structure:

  • Permanent Magnet Drum Separator mainly by the cylinder, roller, brush roller, magnetic system, tank, transmission parts 6 parts.(Magnetic Drum Separators) Cylinder by a 2-3mm stainless steel plate welded into the tube, end caps for the aluminum casting or workpiece, connected with stainless steel screws and barrel. Motor or directly through the reducer Promise speed motor, drive cylinder, magnetic roller and the brush roll for rotational movement. Magnetic system is an open magnetic system, mounted on the cylinder and exposed full magnetic.(Magnetic Drum Separators) Magnets with stainless steel bolts installed in the magnetic yoke of the floor, out of cylinder yoke shaft, the shaft has Shui arm fixed.

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Coolant Magnetic Separators

Star trace‘s specialized in manufacturing a wide range of coolant filtration systems. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied filters to various industries. Star trace filters are working in different industries like engineering, automobile, bearings, spindles, textile machinery rolling mills, wire drawing etc. the filters have been supplied to both indigenous and imported machines and also used as original fitment by many machine tool builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

Application
Magnetic filter are suitable for cylindrical, centreless, surface & internal grinding machines, thread grinders, honing machines, rolling mills etc., it is also used as a pre-filter along with other types of coolant filters like paper band or hydro cyclone filters. The unit can be fitted on existing.

Construction & working principle
Magnetic filter consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swarf which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.

Advantages of magnetic filter
Removes ferrous particles from coolants. Improves surface finish on components. Increases coolant life & wheel life. Frequent cleaning of coolant tank is avoided. Can be used as a pre-filter for other filtration systems.

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Star trace‘s specialized in manufacturing a wide range of Magnetic Coolant Separator. A team of committed professionals with more than one decade of experience are available, who have designed, developed and supplied filters to various industries. Star trace filters are working in different industries like engineering, automobile, bearings, spindles, textile machinery rolling mills, wire drawing etc. , the filters have been supplied to both indigenous and imported machines and also used as original fitment by many machine tool builders. The company has wide range of standard models to choose from and special / larger system can be designed and supplied as per requirement and application.

 

Application:

  • Magnetic filter are suitable for cylindrical, centreless, surface & internal grinding machines, thread grinders, honing machines, rolling mills etc., it is also used as a pre-filter alongwith other types of coolant filters like paper band or hydro cyclone filters. The unit can be fitted on existing.

 

Construction & Working Principle

  • Magnetic filter consists of powerful magnetic drum driven by double reduction worm geared motor. The contaminated coolant from the machine is passed is through the gap between the drum and the body. The dust particles are attracted by the drum and a rubber roller squeezes the swarf which is scrapped off by a scrapper plate. The clean coolant is collected is the coolant tank for recirculation to the machine.

 

Advantages of Magnetic Filter

  • Removes ferrous particles from coolants.
  • Improves surface finish on components.
  • Increases coolant life & wheel life.
  • Frequent cleaning of coolant tank is avoided.
  • Can be used as a pre-filter for other filtration systems

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Drum Separator are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. (Drum Separator)low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working of Drum Separator separator:
After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder. (Drum Separator) the polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. (Drum Separator) concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with . Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

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Star Trace Specialized in manufacturing, supplying, exporting, and fabrication of Magnetic drum separator.Magnetic drum separators are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. (magnetic drum separators)low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working of permanent magnet drum separator:

After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder. (magnetic drum separators) the polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. (magnetic drum separators) concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with . Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

Permanent magnet drum separator structure:

Permanent magnet drum separator mainly by the cylinder, roller, brush roller, magnetic system, tank, transmission parts 6 parts. (magnetic drum separators) cylinder by a 2-3mm stainless steel plate welded into the tube, end caps for the aluminum casting or workpiece, connected with stainless steel screws and barrel. Motor or directly through the reducer promise speed motor, drive cylinder, magnetic roller and the brush roll for rotational movement. Magnetic system is an open magnetic system, mounted on the cylinder and exposed full magnetic. (magnetic drum separators) magnets with stainless steel bolts installed in the magnetic yoke of the floor, out of cylinder yoke shaft, the shaft has shui arm fixed. Pulled the magnetic system can be adjusted shui arm angle adjustment lever can be fixed after appropriate. Tank work area with stainless steel plate, frame and other parts of the tank with ordinary steel welding.

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Magnetic Drum Separators are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. (Magnetic Drum Separators) Low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working of Magnetic Drum Separators:

  • After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder.(Magnetic Drum Separators) The polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. (Magnetic Drum Separators) Concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with . Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

Magnet Drum Separators Structure:

  • Magnet Drum Separators mainly by the cylinder, roller, brush roller, magnetic system, tank, transmission parts 6 parts.(Magnetic Drum Separators) Cylinder by a 2-3mm stainless steel plate welded into the tube, end caps for the aluminum casting or workpiece, connected with stainless steel screws and barrel. Motor or directly through the reducer Promise speed motor, drive cylinder, magnetic roller and the brush roll for rotational movement. Magnetic system is an open magnetic system, mounted on the cylinder and exposed full magnetic.(Magnetic Drum Separators) Magnets with stainless steel bolts installed in the magnetic yoke of the floor, out of cylinder yoke shaft, the shaft has Shui arm fixed. Pulled the magnetic system can be adjusted Shui arm angle adjustment lever can be fixed after appropriate. Tank work area with stainless steel plate, frame and other parts of the tank with ordinary steel welding.

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Low Intensity Magnetic Drum Separators are primarily designed and manufactured as low field intensity separators. They have an open magnetic system with the magnetic poles located in one plain. (Low Intensity Magnetic Drum Separators)low field intensity separators are employed for separating iron particles from bulk material whenever foreign iron disturbs the subsequent process sequences. It is also used for removing or enriching strongly magnetic content of dry minerals.

Working Of Low Intensity Magnetic Drum Separators :
After the ore slurry tank into the tank after the water pipe water to the mine under the influence of mineral particles into the tank was loose state of a mine. The role of the magnetic field, magnetic mineral particles to the magnetic pole movement magnetic agglomeration occurs, and be attracted to the cylinder. (Low Intensity Magnetic Drum Separators) the polarity of the magnetic poles along the alternating direction of cylinder rotation, and at work be fixed, due to alternating magnetic pole magnetic stirring produced the phenomenon of non-magnetic minerals in the turning off, and eventually the suction surface of the cylinder is a concentrate. (Low Intensity Magnetic Drum Separators) concentrate along the edge of magnetic cylinder to the weakest at the magnetic system, mineral water spray in the unloading effect of flushing water was discharged into the concentrate tank, if it is full magnetic magnetic roller, brush roll unloading ore is carried out with . Non-magnetic or weakly magnetic minerals are left with the pulp slurry in the discharge groove, that is tailings.

Low Intensity Magnetic Drum Separators Structure:
Low Intensity Magnetic Drum Separators mainly by the cylinder, roller, brush roller, magnetic system, tank, transmission parts 6 parts. (Low Intensity Magnetic Drum Separators) cylinder by a 2-3mm stainless steel plate welded into the tube, end caps for the aluminum casting or workpiece, connected with stainless steel screws and barrel. Motor or directly through the reducer promise speed motor, drive cylinder, magnetic roller and the brush roll for rotational movement. Magnetic system is an open magnetic system, mounted on the cylinder and exposed full magnetic. (Low Intensity Magnetic Drum Separators) magnets with stainless steel bolts installed in the magnetic yoke of the floor, out of cylinder yoke shaft, the shaft has shui arm fixed. Pulled the magnetic system can be adjusted shui arm angle adjustment lever can be fixed after appropriate. Tank work area with stainless steel plate, frame and other parts of the tank with ordinary steel welding.

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We are leading manufacturer, Supplier & exporter of Copper Slag. This product is appreciated for its hardness and free from silica. Our products are made up of using premium quality granulated slag in order to maintain their adherence to universally accepted norms. The offered products are widely demanded in domestic as well as international markets.

 

Applications:



  • Roofing Granules
  • Pipeline Blasting
  • Corrosion Cleaning
  • Garment & Textile Blasting
  • Jean & Clothing Sandblasting
  • Golf Course Filler
  • Paints and Coatings
  • Sandblasting, Surface Prep
  • Grinding Wheels
  • Offshore oil pipeline blasting
  • Blast Cleaning
  • Asphault anti-skid additive
  • Slag Wool Insulation


Analysis Of Granulated Slag:

Physical Properties:

  • Colour - Blackish Gray, glassy
  • Grain Shape - Multifaceted
  • Hardness - >5-7 Moh
  • Bulk density at 25 - 1.8-2.2 Ton/M3
  • pH - 6.5
  • Conductivity at 25 - Nil
  • Weight loss on igniton - 1.75-2.0 % at 900 C
  • Moisture content - <0.1 %

Slag (Dry Basis):

  • Cu 0.6 0.9 %
  • Fe (Total) 40 44%
  • S 0.8 1.2 %
  • SiO2(Combined as Silicate) 33 35%
  • Free Silica <0.5 %
  • Al2O3 4.0 6.0%
  • Cao 0.8 1.5%
  • Mgo 1.0 2.0%
  • Ni 0.01 0.03%
  • Pb 0.01 0.04%
  • Zn 0.2 0.3%
  • Bi 0.01 0.02%
  • Co 0.04 0.13%
  • *Fe as feO 50-55 % and as magnetite 1.5 to 5.0 %

Sieve Anaylsis (Bss):

  • +10 mesh 33-40%
  • +18 mesh 40-42%
  • +44 mesh 16-17%
  • +72 mesh 2.5- 4.5%
  • +100 mesh 0.5-2.0%
  • Under 100 mesh 0.3 – 1.7 %

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Bauxite Processing Plants:
Star Trace offers turnkey solutions for bauxite ore processing plants. We are one of the leading project suppliers for bauxite ore plants and we work closely with our customers to fulfill their specific needs for acustomized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of bauxite ore Processing plant & equipment. 

Bauxite Processing Equipments: 
:: Agitators
:: Slurry Pumps
:: OBMS
:: Rotary Shaft Kilns
:: Ball Mill
:: Dewatering Screen
:: Jaw Crusher
:: Inclined Vibrating Screen
:: Belt Conveyor
:: Hydrocyclone
:: Grizzly Feeder 
:: Magnetic Roll Separator
:: Impact Crusher



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Approx. Rs 15,000 / Unit(s) Get Latest Price

Product Details:
CertificationCE ISO
BrandStar Trace
MaterialStainless Steel
EquipmentsLoad Lifting Magnets, Magnetic Roll Separator,Magnetic Drum Separator

We are one of the leading manufacturers of high level Magnetic Equipments. Our equipments are fancied from super ordinate quality highly recommended permanent magnets. These heavy-duty magnetic equipments are especially designed for both heavy duty and normal applications. (Magnetic Equipments)Our product is highly acclaimed for their quality work output. Suitable for long time usage, these equipments category includes- Ferrite Magnets, Rare Earth Magnets, Flexible Magnets, Load Lifting Magnets and many more. .


Magnetic Equipments:


  • Load Lifting Magnets(Magnetic equipments)
  • Magnetic Roll Separator(Magnetic equipments)
  • Magnetic Drum Separator(Magnetic equipments)
  • Liquid Line Separator(Magnetic equipments)
  • Magnetic Grill(Magnetic equipments)
  • Magnetic Coolant Separator(Magnetic equipments)
  • Suspension Magnets(Magnetic equipments)
  • Demagnetizer(Magnetic equipments)
  • Magnetizer(Magnetic equipments)
  • Hand Mag Tools(Magnetic equipments)
  • Magnetic Chucks(Magnetic equipments)
  • Magnetic Sweepers(Magnetic equipments)
  • Vertical Flow Magnets(Magnetic equipments)
  • Chip Conveyors(Magnetic equipments)
  • Chute-Rotary Magnets(Magnetic equipments)
  • Overband Magnetic Separators(Magnetic equipments)
  • Coil type Magnetizer(Magnetic equipments)
  • Magnetic Pumps(Magnetic equipments)
  • High Intensity High Power High Gradient (Magnetic equipments) Bullet Magnet
  • Magnetic Tubes and Grates(Magnetic equipments)
  • Barrel Grate Separator(Magnetic equipments)
  • Gauss Meter (Magnetic equipments)
  • Funnel Magnets (Magnetic equipments)
  • Magnetic Sheet Fanners (Magnetic equipments)

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Star Trace Private Limited
Sudha  (Managing Director)
No. 7, Jeevanandham Street, Red Hills
Chennai - 600052 , Tamil Nadu , India
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